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Systec IT2000M BAG Fill Control for Automatic Bagging Systems

SKU
12001
$2,367.00
  • SysTec IT2000M BAG — universal gravity-fill bagging controller, W&M approved as AGFI (Automatic Gravimetric Filling Instrument)
  • Semi- or fully-automatic single-bag or batch operation; gross or net mode
  • Drives screw feeders, sliding gates, vibratory feeders; optional bag-clamp + bag-movement control
  • Two-speed fill (fast + dribble) with trend-sensing preact adjustment
  • Stores up to 99 products with target weight, tolerance, and feed parameters (2-digit ident)
  • Display shows live weight, target, bags/h, mean, std dev, total, bag counter
  • Stainless DIN-rail module 92 × 120 × 106 mm, IP20, power-fail-safe data storage
  • Standard interfaces: Ethernet/Modbus TCP, USB. Plug-in modules: PROFINET, PROFIBUS DP, EtherNet/IP, serial
  • 8 DI + 8 DO (24 V, 500 mA, optoisolated, short-circuit proof)
OR
  • Description
  • Additional Information
  • 01 / 06SysTec · bag filling controller

    Gravity-fill bagging control, W&M approved as AGFI.

    The IT2000M BAG is a universal fill control for gravity-fill applications — bulk material into bags, in semi-automatic or fully automatic operation, in gross or net mode. SysTec's W&M approval as Automatic Gravimetric Filling Instrument (AGFI) makes it legal-for-trade-grade for commercial bag weighing operations.

    Drives screw feeders, sliding gates, and vibratory feeders directly through the controller's 8/8 digital I/O. Optional control over bag clamps and the movement of bags onto and off the scale. Store up to 99 products with their target weights, weight tolerances, and feed parameters, recallable by 2-digit ident number on the front-panel display.

    AGFI
    W&M approved for gravimetric filling
    99products
    Stored recipes with target / tolerance
    800/sec
    Max filtered weight readings per second
    2speeds
    Fast + dribble feed with auto preact adjust
    02 / 06The bagging cycle

    From product selection to end of sequence.

    The full bag-fill cycle runs from the front-panel display or under remote control from a host PLC / SCADA. The IT2000M BAG handles every step:

    1. 01Product selection — operator picks the 2-digit ident; controller loads target weight, weight tolerance, feed-rate parameters from the stored recipe.
    2. 02Input number of bags (or total weight); controller signals ready status when scale is empty and stable.
    3. 03Start filling — from front panel, external start button, or fieldbus signal.
    4. 04Tare check + automatic taring of the empty bag.
    5. 05Fill at fast then dribble speed; tolerance check at end of fill.
    6. 06Automatic preact adjustment (trend-sensing) tunes for the next bag — flow-rate drift, material moisture changes, and feeder wear self-correct over time.
    7. 07End of sequence; bag clamp release + discharge flap check (if configured); ready for next bag.
    Why preact adjustment matters: Bagging operations drift — powders cake up, granules pack differently in humid weather, screw feeders wear. The IT2000M BAG's trend-sensing preact tunes the shut-off point in real time so the next bag stays in spec without an operator manually adjusting parameters every shift.
    03 / 06Operator display

    Everything the bagging operator needs on one screen.

    The integrated front-panel LCD (15 mm digit weight, 20-character clear-text prompts) gives the operator live status without a separate HMI. Switchable display fields:

    01

    Live process data

    Target weight, remaining quantity (bags or weight), current bag weight, bag counter, total weight.

    02

    Performance metrics

    Bags per hour, mean fill weight, standard deviation across the batch — quality and throughput visible at a glance.

    03

    Scale status & diagnostics

    Scale-status symbols (zero, stable, ready), data word monitor for fieldbus communication, tolerance alarm status.

    04

    Manual control keys

    Tare, zero set, accept, start, and interrupt — also assignable to external switches for foot-pedal or remote-button operation.

    04 / 06About the IT2000M platform

    One hardware module, three application firmwares.

    The IT2000M is SysTec's W&M-approved weighing and filling controller in a compact stainless-steel DIN-rail housing. Same module across the BAG, BATCH, and FILL variants — the firmware loaded onto it determines whether it acts as a bag filling controller, multi-ingredient batchweighing controller, or liquid filling controller.

    Every variant delivers the same baseline: 10,000 d W&M approval, 524,000 d internal resolution, 50–800 weight readings per second, 8 × 350 Ω load cell support, and Ethernet / Modbus TCP + USB as standard. PROFINET, PROFIBUS DP, EtherNet/IP, serial, and additional analog I/O all available via plug-in expansion modules.

    • +W&M approved (10,000 d)
    • +524,000 d internal resolution
    • +50–800 wt readings/sec
    • +8 × 350 Ω load cells
    • +Ethernet/Modbus TCP + USB std
    • +Stainless DIN rail housing
    05 / 06Technical data

    IT2000M BAG full specifications.

    ManufacturerSysTec Systemtechnik und Industrieautomation GmbH
    ApplicationUniversal fill control for gravity-fill bagging applications
    HousingStainless steel, DIN rail mount
    Dimensions92 × 120 × 106 mm (W × H × D)
    Protection classIP20 (control cabinet installation)
    DisplayLCD with 15 mm weight digits, 20-character clear-text operator prompts
    KeypadTactile membrane, 5 keys
    W&M approval classAGFI (Automatic Gravimetric Filling Instrument)
    W&M approved resolution10,000 e
    Internal resolution524,000 d
    Weight update rateSelectable 50 to 800 filtered weight values / sec
    Load cell input1 analog scale, up to 8 × 350 Ω strain-gauge load cells (overall impedance 43–3,300 Ω)
    Standard interfacesEthernet / Modbus TCP, USB
    Plug-in modules (optional)PROFINET, PROFIBUS DP, EtherNet/IP, serial (RS232 / RS485 / 20 mA), analog input, analog output, pulse counting input, up to 14 × 24 VDC digital I/O
    Digital I/O (typical config)8 inputs (24 V, 7 mA, optoisolated) + 8 outputs (24 V, 500 mA, optoisolated, short-circuit proof)
    CompatibilitySIEMENS S7, PCS7, and other major PLC / SCADA platforms via Ethernet or fieldbus
    Power-fail behaviorPower-fail-safe storage of data
    06 / 06FAQ

    Common questions about the IT2000M BAG.

    Can the IT2000M BAG run stand-alone, or does it need a PLC?

    Both. The controller has its own front-panel display, keypad, and digital I/O — it can drive a complete single-station bagging operation without a PLC. For larger lines or multi-station systems, it integrates with a host PLC via Ethernet/Modbus TCP (standard) or via PROFINET, PROFIBUS DP, EtherNet/IP plug-in modules.

    What feeder types does it drive?

    Screw feeders, sliding gates, and vibratory feeders directly through its digital outputs. The two-speed fill (fast + dribble) suits all three feeder types. Optional outputs control bag clamps and bag conveyor movement on and off the scale.

    How does the "trend-sensing preact" actually work?

    The controller watches the gap between the shut-off point and the final bag weight after each fill. If consecutive bags are running heavy (e.g. material flowing faster than the previous setting assumed), the preact point shifts earlier; if running light, it shifts later. Tunes automatically without operator intervention.

    How many products / recipes can I store?

    Up to 99 product recipes, each with its own target weight, tolerance window, fast/dribble switchover, and preact parameters. Each recipe has a 2-digit ident number for fast operator recall.

    Is the data archive legally compliant?

    No — the IT2000M BAG firmware does not support the W&M-approved data archive. For a legally-defensible per-transaction record, use the IT2000M BATCH, which provides an 80,000-record W&M-approved archive. The BAG controller still provides power-fail-safe storage of its settings and running totals.

    What's the difference between IT2000M BAG, BATCH, and FILL?

    Same hardware, different application firmware. BAG = bagging-specific firmware with bag-counter and preact-adjustment logic. BATCH = multi-ingredient batchweighing (up to 31 materials) for use with SysTec's PC BATCH control system. FILL = liquid filling for drums, kegs, and IBCs with fill-lance control and above/below-surface filling modes. Choose by application; the platform underneath is identical.

    Talk to a SysTec specialist.

    Need to scope an IT2000M BAG installation, compare against the larger IT8000 family, or integrate with an existing SIEMENS S7 / PCS7 line? Our team handles bagging-system specifications directly.

    Email SalesCall +1 (954) 666-0877 × 305