YOUR STORE FOR LOAD CELLS, SCALE, WEIGHT INDICATORS.

Systec IT2000M BATCH Multi-Ingredient Batchweighing Control

SKU
12002
$2,367.00
  • SysTec IT2000M BATCH — multi-ingredient batchweighing controller for chemical, pharmaceutical, food, and process industries
  • Recipe-controlled batching of up to 31 materials per batch, with automatic + manual weighing, tolerance check, operator inputs, sync points
  • Trend-sensing preact adjustment with material-flow monitoring and violation alarms
  • Automatic top-up feed (jog) on minus tolerance; intermediate discharge when batch > weighing range
  • ISO 9001 compliant operation; 120,000-transaction W&M-approved data archive
  • For use stand-alone or with SysTec PC BATCH host control system
  • Stainless DIN-rail module 92 × 120 × 106 mm, IP20, power-fail-safe
  • Standard interfaces: Ethernet/Modbus TCP, USB. Plug-in modules: PROFINET, PROFIBUS DP, EtherNet/IP, serial
  • 8 DI + 8 DO (24 V, 500 mA, optoisolated, short-circuit proof)
OR
  • Description
  • Additional Information
  • 01 / 06SysTec · multi-ingredient batchweighing controller

    Recipe-controlled batchweighing for up to 31 materials.

    The IT2000M BATCH is a batchweighing controller built for combination with SysTec's PC BATCH control system, for automatic weighing of solid and liquid materials in the chemical, pharmaceutical, food, and process industries. Connects to load cells or scales of all types and weight ranges; suited for multi-ingredient batchweighing into hoppers, mixers, and tanks.

    The system controls fast and dribble feed of valves, screw feeders, and similar dosing devices for up to 31 materials per batch. Recipes drive the entire sequence — automatic and manual weighing steps, weight-tolerance checks, operator-input prompts, and synchronization points between parallel operations.

    31materials
    Per batch recipe
    ISO 9001
    Quality-system compliant operation
    80,000
    W&M-approved transaction archive
    800/sec
    Max filtered weight readings per second
    02 / 06Recipe-controlled batching

    Sequence + ingredients + tolerance, all in one recipe.

    Recipes loaded into the IT2000M BATCH (or downloaded from PC BATCH) contain everything the controller needs to run a multi-ingredient batch end-to-end:

    SEQUENCE

    Automatic + manual steps

    Each material in the recipe can be flagged automatic (controller doses it) or manual (operator adds it from a bag / drum / IBC, with the controller verifying weight on the scale).

    TOLERANCE

    Per-material weight check

    Every material has its own tolerance window. Out-of-tolerance ingredients trigger automatic top-up (jog) on minus tolerance, or operator-prompt-and-confirm on plus tolerance.

    PROMPT

    Operator-input steps

    Recipes can pause for operator confirmation (e.g. lot number entry, manual stirring time, valve actuation). On-screen clear-text prompts guide the operator without separate documentation.

    SYNC

    Synchronization points

    Hold the recipe at a step until an external condition is met (mixer at temperature, valve confirmed open, parallel batch on another scale complete) — coordinated through fieldbus or digital I/O.

    Material flow monitoring: Continuous material-flow check during each dosing step. If the load cell signal stops changing (jammed screw feeder, empty silo, stuck valve), the controller raises a flow-violation alarm and halts the sequence — protecting both the batch integrity and the downstream process.
    03 / 06Built for regulated industries

    Chemical, pharma, food — the industries that demand traceability.

    The IT2000M BATCH is positioned for industries where every batch needs a defensible weighing record. ISO 9001 compliant operation, integrated W&M-approved data archive for 80,000 transactions, automatic intermediate discharge when a batch is larger than the weighing range, and high-contrast display with scale-status symbols designed to minimize operator error.

    CHEMICAL

    Multi-component blending

    Resin and additive blending, paint and coating production, polymer compound dosing. Tolerance-controlled material flow ensures consistent formulation batch to batch.

    PHARMA

    API + excipient batching

    Active ingredient dosing into mixer or granulator with full operator-prompt + lot-number-capture sequences. Sealed data archive supports GMP audit trails.

    FOOD

    Recipe-driven ingredient dosing

    Spice blends, baking premixes, beverage syrup formulation. Sanitary scale + IT2000M BATCH = repeatable production with documented per-batch records.

    PROCESS

    Continuous-feed integration

    Coupled with continuous belt or loss-in-weight feeders for inline mixing operations. PROFINET / EtherNet/IP plug-in delivers per-batch records to SCADA / MES in real time.

    04 / 06About the IT2000M platform

    One hardware module, three application firmwares.

    The IT2000M is SysTec's W&M-approved weighing and filling controller in a compact stainless-steel DIN-rail housing. Same module across the BAG, BATCH, and FILL variants — the firmware loaded onto it determines whether it acts as a bag filling controller, multi-ingredient batchweighing controller, or liquid filling controller.

    Every variant delivers the same baseline: 10,000 d W&M approval, 524,000 d internal resolution, 50–800 weight readings per second, 8 × 350 Ω load cell support, integrated data archive for 80,000 weighing transactions, and Ethernet / Modbus TCP + USB as standard. PROFINET, PROFIBUS DP, EtherNet/IP, serial, and additional analog I/O all available via plug-in expansion modules.

    • +W&M approved (10,000 d)
    • +524,000 d internal resolution
    • +50–800 wt readings/sec
    • +80,000-record W&M-approved data archive
    • +8 × 350 Ω load cells
    • +Ethernet/Modbus TCP + USB std
    • +Stainless DIN rail housing
    05 / 06Technical data

    IT2000M BATCH full specifications.

    ManufacturerSysTec Systemtechnik und Industrieautomation GmbH
    ApplicationMulti-ingredient batchweighing controller for chemical, pharmaceutical, food, and process industries
    HousingStainless steel, DIN rail mount
    Dimensions92 × 120 × 106 mm (W × H × D)
    Protection classIP20 (control cabinet installation)
    DisplayLCD with 15 mm weight digits, 20-character clear-text operator prompts
    KeypadTactile membrane, 5 keys
    W&M approval classNAWI / AGFI (per application)
    W&M approved resolution10,000 e
    Internal resolution524,000 d
    Weight update rateSelectable 50 to 800 filtered weight values / sec
    Load cell input1 analog scale, up to 8 × 350 Ω strain-gauge load cells (overall impedance 43–3,300 Ω)
    Internal data archiveUp to 80,000 W&M-approved weighing records
    Standard interfacesEthernet / Modbus TCP, USB
    Plug-in modules (optional)PROFINET, PROFIBUS DP, EtherNet/IP, serial (RS232 / RS485 / 20 mA), analog input, analog output, pulse counting input, up to 14 × 24 VDC digital I/O
    Digital I/O (typical config)8 inputs (24 V, 7 mA, optoisolated) + 8 outputs (24 V, 500 mA, optoisolated, short-circuit proof)
    CompatibilitySIEMENS S7, PCS7, and other major PLC / SCADA platforms via Ethernet or fieldbus
    Power-fail behaviorPower-fail-safe storage of data
    06 / 06FAQ

    Common questions about the IT2000M BATCH.

    What is PC BATCH and do I need it?

    PC BATCH is SysTec's host control system that runs on a Windows PC and orchestrates one or more IT2000M BATCH controllers across multiple scales. For complex multi-scale batching with shared raw-material inventory, PC BATCH provides the centralized recipe management. For single-scale batching operations, the IT2000M BATCH can run stand-alone with recipes loaded directly into its memory.

    What does "31 materials" actually mean in practice?

    Each recipe step weighs one material from one source (valve, feeder, manual addition). 31 materials means a recipe can sequence up to 31 such dosing steps, each with its own target, tolerance, and source. For most chemical and food blends this is well beyond what's needed; pharma APIs and complex compound dosing occasionally use the full 31.

    How does "automatic intermediate discharge" work?

    If the total batch weight exceeds the scale's weighing range, the controller automatically signals discharge of the hopper midway through the recipe, zeros the scale, and continues weighing the remaining materials. The full batch total is computed across both partial weighings. Removes the operator-error risk of mid-batch manual discharge.

    Can I configure the sequence per-recipe?

    Yes — each recipe specifies its own ordering of automatic dosing, manual additions, operator inputs, and sync points. Eliminates unnecessary operator steps for simple recipes while supporting complex multi-step procedures where needed.

    What happens on power loss mid-batch?

    Power-fail-safe data storage preserves the current batch state, the recipe step the controller was on, and the weight values captured up to that point. When power restores, the operator can resume from the interrupted step or abort the batch with full record preservation.

    Does it integrate with SIEMENS S7 / PCS7?

    Yes — weight and status are transmitted continuously over the configured fieldbus (PROFINET, PROFIBUS DP, or Ethernet/IP via plug-in module) to SIEMENS S7 controllers and PCS7 process control. Native compatibility with both, plus standard Modbus TCP for non-SIEMENS environments.

    Talk to a SysTec specialist.

    Scoping a multi-ingredient batching system, integrating with an existing PC BATCH or PCS7 environment, or choosing between IT2000M BATCH and the larger IT6000/IT8000 families? Our team supports process-industry batching projects directly.

    Email SalesCall +1 (954) 666-0877 × 305